Compared with other materials, ceramic rollers are high-hardness and high-elastic materials. Moreover, because of its dense organizational structure, it is difficult to adhere to metals, and it has high wear resistance and other favorable characteristics that are necessary for roller materials, which attract people’s attention. The research and productization of ceramic rollers are constantly developing. Zirconia products have excellent characteristics, such as high melting point, non-oxidation, and high-temperature resistance. And the high-temperature chemical properties are stable, corrosion-resistant, anti-oxidation, thermal shock-resistant, non-volatile, and pollution-free. It is currently a very tough material among fine ceramics.
Zirconium oxide ceramic rollers are suitable for a variety of manufacturing environments, especially those that need to handle high-hardness materials or operate in high-temperature environments. The durability and reliability of the rollers also make them perform well in heavy-load working environments, such as continuous production lines and high-load processing equipment and can replace alumina ceramic rollers or alloy steel rollers.
Outstanding performance
-Hardness and wear resistance: Zirconia ceramic rollers have extremely high hardness, which makes it easy to deal with high-hardness materials and not easy to wear. At the same time, its high wear resistance also ensures the surface quality of the roller during long-term use, reduces the cost and downtime of frequent roller replacement, and improves production efficiency.
-Non-magnetic and non-conductive: In some occasions with special requirements for the electromagnetic environment, such as electronic equipment manufacturing, precision instrument processing, and other fields, the non-magnetic and non-conductive properties of zirconia ceramic rollers are particularly important. It will not affect the surrounding electromagnetic field, nor will it cause equipment short circuits or other safety problems due to conductivity, ensuring the production process’s stability and the product’s reliability.
-Surface gloss: The surface gloss of zirconia ceramic rollers is excellent, up to Ra 0.05um. This smooth surface can not only reduce the friction resistance of the material on the roller surface and improve processing efficiency but also make the surface quality of the processed product smoother and flatter, meeting some application scenarios with high requirements for product appearance.
-Runout and roundness accuracy: Its runout and roundness accuracy can reach 0.005mm, which means that during high-speed rotation, the zirconia ceramic roller can maintain a stable state of motion without excessive vibration and deviation.
Non-Ferrous Crucible Inc. is committed to producing various high-performance ceramic parts in the precision ceramic processing customization field, including Alumina, Zirconia, Boron Nitride, Aluminum Nitride, Silicon Carbide, etc. Our products have excellent performance and reliability, providing customers with key support and helping customers achieve production efficiency improvement and product performance optimization.